Testing and Automation Systems for Heating and Thermal Engineering

Test benches, assembly systems and fixture construction for heating systems, heat pumps & gas boilers

Test benches, assembly systems, and fixtures for heating systems, heat pumps, and gas boilers: MERECS Engineering develops and manufactures test benches, assembly systems, and fixtures for gas and fluid systems – from development and certification test benches to automated end-of-life (EOL) testing systems and customized assembly workstations. Our solutions enable functional, performance, endurance, and leak testing of heating systems, heat pumps, gas boilers, instantaneous water heaters, as well as pumps and valves. We process a wide variety of test media, including water, oils, glycol, air, nitrogen, helium, and hydrogen. Tests with hydrogen admixtures, as well as high-pressure and vacuum leak tests up to 1,000 bar and beyond, are also possible. Our engineers handle the complete technical implementation – from thermodynamic and fluid dynamic design preliminary calculations to pressure loss, heat capacity, and flow calculations, right through to mechanical and electrical design. Measurement, control, and regulation systems are designed to suit the specific application and engineered with ample power reserves, as well as good maintainability and expandability. Typical measured variables include flow rate, pressure, temperature, speed, power, current, voltage, as well as sound and vibration. High-quality sensors and components from renowned manufacturers ensure precise and reproducible measurement results. Furthermore, MERECS has an experienced installation team of electricians and HVAC technicians who also handle custom installations and complete commissioning. This results in robust, automated, and standards-compliant testing solutions – from concept to fully operational system, for use both domestically and internationally.