Exhibitor news

LCD Display Counter / Timers TX Series; LED Display Counter / Timers CT Series • LCD display with easy-to-read white PV characters • Input type : voltage input (PNP) / no-voltage input (NPN) selectable (through parameter setting), universal voltage input type available • One-shot output time : 0.01 to 99.99 seconds (in 0.01 second increments) • Various output modes : counter (11 input modes, 11 output modes), timer (15 output modes)

"The right manufacturing process When selecting the right manufacturing process, the type and use of the enclosures, and also the series run, play important roles. The plastic injection moulding system provides a great deal of design freedom. The use of different surfaces can create eye-catching designs such as a polished logo. Diecast enclosures are ideal for use in harsh environments – the robustness of the material ensures that they stand out, and the material itself also creates an especially high-class impression for the user. Profile enclosures are used when good heat dissipation and variability of length are required. Individual enclosure sizes can be created simply by cutting the profiles to the required length. There is also a solution when smaller quantities are required. Individual enclosures can be produced using stamping and bending technology – quickly, efficiently, and often without any investment costs. A wide range of materials is available, from aluminium to stainless steel. In addition, almost every surface design is possible."

Power Amplifier: Features and Benefits A power amplifier is essential for the precise control of proportional valves, particularly in applications requiring high reliability and flexible adjustments. This compact and cost-effective amplifier is specifically designed for directional valves with two solenoids and is suitable for numerous industrial applications. Compact Design and Easy Integration The device is housed in a DIN EN 175 301-803 connector and mounted directly onto the valve. An M12 cable connection and an additional valve connector enable quick and seamless integration into existing systems. Flexibility and Current Regulation It supports input signals such as +/- 0…10 V or 4…20 mA. The regulated output current (up to 2.6 A) operates reliably, regardless of supply voltage or coil resistance. Easy Configuration The amplifier can be configured via USB Type Mini 2.0, LIN bus, or a programming adapter (ULA-310). The WPC software allows intuitive adjustment of key parameters such as RAMP, MIN/MAX, output current, and DITHER. Safety and Monitoring Features The short-circuit-proof output stage monitors for wire breaks and automatically shuts down in case of errors. This enhances operational safety, even in critical applications. Characteristic Curve Adjustment The valve characteristic curve can be linearized with up to 21 XY points, ensuring a linear relationship between input signal and output pressure, for example, in pressure valves. Versatile Applications The amplifier is compatible with proportional valves from manufacturers such as BOSCH REXROTH, BUCHER, DUPLOMATIC, and PARKER, making it highly versatile. Conclusion With its compact design, flexible configuration options, and high compatibility, the power amplifier is an efficient solution for the precise control of proportional valves in industrial applications.

• Analog sine wave operational amplifier (op-amp) output • Power Supply : 5 VDC ±5% • Ø58 mm housing, tapered shaft (E58S) • Ø60 mm housing, Ø20 mm hollow shaft (E60H)

For more than 50 years the classic Euromas industrial enclosures have been an integral part of Bopla Gehäuse Systeme GmbH’s product range. With two materials, basic designs and lid variants each, Euromas X satisfies the typical demands made of IoT devices – with no compromises! At the same time, and with its new sizes, the enclosure variant fills the gaps in the Euromas range. The Internet of Things (IoT) requires the capture and processing of large quantities of data in almost all aspects of life and everywhere in the world. Operating the devices used for this purpose should, of course, be as easy as possible. Normally this means fewer and simpler keys and status displays which ideally are combined in a single membrane keypad. At the same time, the devices must be installed quickly and without any problems at the place of use – and when possible without any need to open the device. Two materials, two basic designs and two lid variants No problem for Euromas X. In all cases, the new enclosure, available with or without moulded-on wall brackets for problem-free mounting, has a recessed surface for the integration of membrane keypads. As for enclosure materials, the customer can choose between ABS for cost-optimised applications and polycarbonate (PC) for use in challenging circumstances. For Euromas X enclosures made of PC, and in addition to the opaque lid, BOPLA offers a crystal-clear lid. The classic Euromas enclosure colour is light grey (similar to RAL 7035). Additional sizes With regard to the sizes of the new Euromas X enclosure, BOPLA took into consideration the requirements of typical IoT devices. Numerous intermediate sizes and square designs fill a number of gaps in the Euromas range.

For a long time, grey, rectangular enclosures dominated industry, mechanical engineering and infrastructure. This design is still in demand because it is robust, space-saving and versatile. At the same time, requirements have changed: design, feel and usability now play a central role wherever electronics are visible and used regularly. ‘Today, an enclosure is much more than just a protective shell,’ says Mathias Bünte from BOPLA. ‘It becomes a visible part of the product and a carrier of brand and product values. Especially with complex technology, the external appearance is becoming increasingly important.’ From protective enclosure to user interface This development is driven by modern operating concepts from consumer electronics. Enclosures are increasingly functioning as three-dimensional user interfaces. In addition to buttons, switches and indicator lights, digital components such as touch displays, sensors, light elements and antennas are being integrated. BOPLA develops enclosures that meet these requirements while also incorporating the brand's colour and design language. This allows industrial devices, such as controls in agricultural or construction machinery, to be integrated into a holistic brand experience. Material and manufacturing diversity This diversity is based on a broad spectrum of manufacturing and processing technologies. In addition to plastic injection moulding, aluminium profile, aluminium die-casting and stamping-bending technology, BOPLA also relies on additive processes such as 3D printing. Customised solutions are also possible for surfaces and colours. The high level of vertical integration enables machining, coating, painting, printing and system integration from a single source. ‘We can produce both large series and small, exclusive quantities,’ says Bünte. ‘From housing machining to the integration of electronic components, we create solutions that are precisely tailored to our customers' requirements.’

Endurance tests are crucial for quality assurance because they simulate real-world operating conditions over extended periods, allowing for the early detection of potential problems. They serve as quality tests for suppliers and manufacturers and enable the validation of development results. However, since each test specimen requires its own test bench, this results in significant space, personnel, and cost expenditures – making endurance tests, despite their importance, a considerable economic and organizational challenge.

Under the motto "From the Machinery Directive to the Machinery Ordinance - Experiences and Challenges from Practice" you will receive an overview of the changes and challenges that the new Machinery Ordinance brings with it. Relevant standards will be explained to you using a practical example and concepts for safety and security on your machine will be created. Think about tomorrow now and prepare yourself optimally for the deadline! The seminar is aimed at machine manufacturers, designers, safety officers as well as maintenance staff and production managers in companies.

The use of high-tech machines and systems requires a wide range of individual operating resources, such as spare parts, components, and fixtures, to minimize unplanned downtime and maintain production efficiency. By using high-quality spare parts and fixtures, FESTO can also ensure high production quality and customer satisfaction.

Fiber optic units (area type) consist of many miniature through-beam sensors arranged in a line. Unlike a single through-beam sensor, they monitor a specific area rather than just a specific point. Model: FTW20-320-02B FTW40-320-02B FTW60-320-02B FTW100-420-02B

The enclosure components of the innovative Bocube series are manufactured only with materials which comply with the UL safety standards and are halogen-free. This also applies to the PU foam seal, and means that all of BOPLA’s plastic enclosures meet the sector’s highest standards. In addition, Bocube polycarbonate enclosures satisfy the strict EN 45545 fire protection standard for rail vehicles and outdoor capability according to UL 746 C f1. BOPLA enclosures are almost entirely made of UL-listed materials. Of course, the Bocube industrial enclosure with its ABS and polycarbonate variants are no exception. After successful material certification according to UL50, this also applies to the injected polyurethane foam seal. Bocube models made of polycarbonate are now the leaders when it comes to safety and sturdiness. Their material is classified in accordance with the most authoritative standard worldwide for assessing the flame retardancy of plastics – UL 94 – as flame retardant and self-extinguishing with flammability rating UL94 V-0. Matthias Bünte, product manager at BOPLA, explains: “In addition, it even meets the especially strict requirements of fire protection standard for rail vehicles EN 45545 for use in hazard class HL3.” And the Bocube variants made of PC can do even more! They also proved their special suitability for outdoor use according to UL 746 C f1. This means that their material passed all the relevant flame protection and mechanical tests with flying colours even after exposure to artificial weathering (1000 hours of exposure to UV light and seven days of immersion in 70°C hot water). Bocube enclosures – innovative and with plenty of variants The sturdy industrial enclosures in the Bocube range stand out thanks to their well thought out mechanical construction and their elegant design with colour-contrasting hinged catches.

The medical devices industry looked quite different from today when graduate engineer Daniel Kormann first started working there in 2009. While quality assurance had been established for safe and reliable products, manufacturers were still hesitant to try methods such as cavity pressure measurement. Over the last ten years, measuring this parameter throughout production has become industry standard because it provides reliable information about the quality of both process and product. Equally, digitalization and automation of process monitoring have come a long way. Daniel Kormann, head of business development for Plastics at Kistler, discusses the state of process monitoring and process control in the light of current developments such as AI and new regulations.

IM-X Highlights Measurement in seconds: Place the object on the measuring device, press the button, and all relevant dimensions are automatically captured. Seamless documentation: Test reports, trend analyses, and histories are immediately available as PDFs or data sets – ideal for validation and audit processes. Maximum repeatability: Smart-Assist reduces operator errors and increases process reliability. Perfect for delicate components: Clean measurements even on glossy surfaces, small geometries, and high-precision components. Automatic programming: Simply import a drawing and let the program be written. Live at AAA! Experience how the IM-X reduces your testing times and stabilizes quality assurance. IM-X – Precision that makes your production reliable.

Individual enclosure solutions for which BOPLA deals with every stage of processing, from the initial idea to series production, are becoming increasingly popular. In creating intelligent products and tailor-made product solutions, the enclosure technology specialists combine their interdisciplinary expertise in the design, construction, HMI and electronics sectors to create an all-round carefree package for their customers. Industrial designer Sebastian Hein has recently started to provide his knowhow to the development team. “Enclosures are a product’s visiting card. They demonstrate a company’s brand values and make them visible. Also, they present an opportunity for products to stand out from the competition. Consequently, the demands made of the individual design of electronics enclosures are increasing all the time,” says Sebastian Hein. The tasks of this graduate product designer and trained production model maker include both the development of design concepts for individual enclosure solutions and also the designing of BOPLA’s attractive future products. This ensures that Sebastian Hein, who also brings with him his experience as a CAD designer in the automotive sector, is a valued member of the BOPLA team which uses interdisciplinary cooperation to develop intelligent products. As early as during the first phase of product development, his rapid and individual draft designs form the basis for discussions with customers.

Only the dimensions are standardised: At the same time as the launch of the product catalogue, Bopla Gehäuse Systeme GmbH are restructuring their range of 19” products. Now the customer-specific assembly systems are divided into subrack and desktop enclosures, small control enclosures for the fitting of 19” subracks and front panels. In addition, BOPLA manufactures non-standard enclosures for PCBs. The ideal solution when developers require a package of services from planning to sampling to series manufacture to packaging – and all available from a single source. This ensures that BOPLA is meeting increased demands and expectations from the market. A specially-printed front panel. A desktop enclosure which can also be integrated in a cabinet. A 19” enclosure for a special size of PCB which doesn’t conform to the Euro card format. And, not least, customer-specific packaging. The demands made of 19” subracks and other assembly systems are increasing. It’s not just the sturdy outer case which is important – increasingly, customer-specific equipment details are an integral part of development. Olaf Kleineberg, BOPLA’s product manager for 19” subracks, understands that a competent partner for subracks is more important than ever: “Using the standardised 19” system as a basis, we manufacture the individual systems that our customers ask for. In addition to the wide range of products, our huge depth of production allows us to produce a unique total package from a single source.” Always in accordance with DIN EN 60297-3-101 Developers can choose between BOPLA’s metal and plastic applications for the 19”-compliant enclosures used for their electronics systems. All the components are standardised in accordance with DIN EN 60297-3-101. The different designs and sizes and a wide range of accessories provide a high degree of flexibility for different applications. In doing this, the range of products makes both standard and EMC versions available.